Showing posts with label Engine Installation. Show all posts
Showing posts with label Engine Installation. Show all posts

Friday, February 17, 2012

1929 Willys Whippet Mercury Flathead on Model A Frame


Recently I made the pedal linkage for the Whippet.  The pedals are from some kind of early Chevy that I found in a junk pile somewhere.  I used a clutch shaft from a 1946 Ford, I ordered it from Vanpelt sales but it is an OEM part.  The clutch is a bit hard to push in but it seems to work ok.  A 40’ Ford had longer pedals for a easier pedal ratio.

If I could give any advice on two carb setups for flatheads, it would be don't use the Edelbrock Super Dual.  I ended up having to offset the generator by using an Offy offset bracket that I got from Speedway Motors.  Then I had to invert one of the water necks and get a longer upper radiator hose to fit around the generator.  Then the inlet on the front carburetor is very tight to the side of the generator.

I made up these hose adapters for the lower radiator outlets to the water pumps.  I used 1x2 rectangular tubing and some round tubing because rubber hoses don't bend that sharp.

I ended up using an old dropped axle I had on the front.  I bought a Posies reverse arch front spring from Speedway, along with new perches and shackles.  I hate the cheap bushings they send with the shackles though, they shatter like glass if you are too rough on spring installation.

I used the Speedway complete brake line kit to run all the brake lines.  It worked well but I had a lot of left over brass parts that I paid for and didn't need, but they come in the kit.

I ran the front hard lines under the front crossmember.  I later put a T in the center.

I sourced this in-line 6 volt electric fuel pump from O'reilly auto parts.  I had a vintage Autopulse fuel pump installed because it looked cool but, apparently today's gas has alcohol in it and turns the rubber diaphrams of the vintage pump into silly putty, then sprays gas like a sprinkler.

I should be sponsored by Speedway or something, I got this poly 10 gallon tank from them as well.  On my last car I used an old steel tank.  It took me 2 days of cleaning the inside, then I had to seal it and wait a few more days to even test it, so this was way easier.

So last weekend I tried to fire the Flathead up but the rings wouldn't seal in the cylinders.  So I soaked them in Marvel Mystery Oil for a few days.  The oil makes the rings expand.  The oil also makes it smoke like crazy until it all burns off as you can see in the video.  I had to shut it down because I didn't have an oil pressure gauge or temp gauge.  Runs pretty good for an engine that sat in a truck seized up for about 30 years.

Wednesday, February 15, 2012

1929 Willys Whippet Progress Pics

Bought some sheet metal and took a stab at forming my first decklid, it didn't turn out too bad.  It would have been much easier with a shrinker/stretcher.  I just made a million notch cuts and slowly bent it then welded it to hold the shape.

These are Ford F-1 shock arms.  I made some brackets for them to bolt too.

I then made some  mounts for the lower  part of the shock and welded them to split wishbones.  (I might need to move the mounting hole to the inside because the tires rub the metal).  Now I know.

I slowly made the floor pans.  I had to make templates then go cut out the metal with a plasma cutter. 


The little hatch to the left is to fill the brake system through the master cylinder.  The slot is for the transmission shifter.

I cleaned up the frame and painted it.  Started the semi-final assembly.  If I keep the car I will probably take it apart and fix the stuff I hate after I drive it for awhile. 

Wednesday, February 8, 2012

1929 Willy'sWhippet Model A Frame Construction Body

My original plan was to use this saginaw 3 speed transmission from a 57' Chevy with an Offy adapter that you can see in the picture. I would have then had to convert the rearend to an open driveline because it uses a torque tube from the factory. 

But I found a 1946 Ford 3 speed transmission for less than the cost of the open drive conversion kit and it makes it a bit more traditional in style.


The next group of pictures is the process of adding steel structure to the body and basically creating framing for the floor sheet metal to attach to.



I left the center open to allow travel of the torque tube under suspension compression.

I then framed a higher section to cover the open torque tube area.

There is one more stick to put in here but you get the idea.




Of course having the engine mocked up in place is essential to getting the rest of the car's proportion right.


Monday, January 30, 2012

Chevy Coupe Frame Fabrication and Painting, Suspension

Here I added some crossmember bracing, sometimes called x-members because of their shape. 

I then added some Ford Mustang springs and Speedway Motors spring mounts. 

Here the frame is upside down for painting.  You can see the 4 link mounts that I welded up.


Tara bought me the headers for Christmas.

I just like these two black and white photos.



These last four are out of order but, they show the body channeled over the frame 6 inches and what it looked like before the channel job.


Unchanneled

Channeled
You can see why I said earlier I should have taken more out of the frame length, it looks funny.

Sunday, January 29, 2012

1927 Chevrolet Frame Fabrication, Engine, Transmission Placement, 1931 Chevy Coupe Build, Pinion Angle

We cut a few inches off the rear and moved the crossmember forward
So my friend Josh came to Oregon to help me for a week.  He is a welder and would make sure the frame was done correctly.

The rearend was from a Caddilac limo and had this triangulated four link design already built in so it worked great.

Making the sparks fly!

We set the engine in place and the cowl to make sure everything was going to fit.

Here the Ford Model A front crossmember is installed to lower the front end.  You can see that the frame is fully boxed now too.  Always make your body mounts before boxing the frame, I failed to do that on this car.

The motor mounts and the transmission crossmember are installed.  I bought Model A to Chevy 350 motor mounts and modified them to fit the wider frame of a 27' Chevy.  I got a 40' Ford axle off ebay, some 39' Ford spindles off ebay then the rest of the frontend parts from Speedway Motors.


We made some upper shock mounts for the rear.

This is basically the progress Josh and I made for the week.  The transmission angle is -3 degrees and the rear differential pinion angle is +3 degrees so when the suspension compresses under acceleration the drive shaft is at 0 degrees.